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I'm building a 7-disk RAID 6 array on a DELL MD3000 DAS box. My top priority is storage space, so I'd like to use 2TB drives -- but I'm worried about how long it will take to rebuild a failed disk.

Is there a formula for figuring out how long a drive rebuild will take when the array is offline? online?

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on a 2 year old system with an Areca controller, I had over 100hours of initial build time with a similar disk layout :-( You may want to look into raid 10. – Posipiet Aug 11 '10 at 13:55
Just wanted to share some useful (and scary) info I've found while researching this:… – Jesse Aug 11 '10 at 14:44
One more worth reading ( Easier than reading the actual Google paper (…). – Jesse Aug 11 '10 at 14:46

Rebuild times are highly subjective to the hardware specifics (RAID level, interface, drive size, rotational speed, driver and firmware quality) as well as system load, disk sizes, and disk utilization. This makes it very difficult to provide a valuable estimate.

With that said, running a RAID 6 array, your performance hit while rebuilding just a single drive should be minimal. (The impact would be greater if rebuilding a RAID 1 or RAID 5 array.)

I know that this doesn't really answer your question, but it's the best I have.

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Thanks, gWaldo. My concern wasn't the performance hit, it's the vulnerability to a second disk failure while the first is rebuilding. If the rebuild takes an hour, I feel OK, but if it takes 50 hours... – Jesse Aug 11 '10 at 14:48
RAID 6 can take a 2-drive hit and still be functional. RAID5 can only take 1 drive down. You would need to lose two more disks! – gWaldo Aug 12 '10 at 15:35

The rebuild times will depend on the load on the box, the amount of resources provided to the rebuild process and some other tunables. Actually, instead of using raid-6, you might want to consider using raid5 plus a hotspare. The rebuild will take less time (not by a great degree, but still), but you'll be limited to being able to lose only one drive at a time. For fast rebuilds, you are much better off with raid 10

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Raid 5 with a hotspare and automatic rebuild on an array of this size is a recipe for disaster. Once the first disk fails, the others are probably not tip-top anymore either, and the chances of another disk failing during rebuild are noticeable. The times of automatic rebuild are over. You will want to check your backup before the rebuild. To be safe with that, you need Raid 6 or Raid 10. – Posipiet Aug 11 '10 at 13:54
I'm just providing the possibilities here. If you read my message through, I do mention the danger of raid5, and the option of using raid10 for faster rebuilds without redundancy loss – dyasny Aug 11 '10 at 13:59

As an example I have a NAS running

Areca 1220
Card set to 80% background tasks for expansion.

8 x 2TB Samsung 5900 RPM disks.

I just expanded from 7 to 8 drives, which took 21 hours. I imagine that a 7 disk rebuild would take about that with similar specs.

It really comes down to the speed of the CPU on the RAID card, and the individual disk throughput. If you run weekly volume checks, long rebuilds are no issue as you can be almost 100% sure there are no issues on all the disks.

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What filesystem are you using ? I 've heard that for such things zfs takes about 2 hours and an average for the others are ~10 hours.

It's just rumors i 've heard ... :>

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What is the connection between File System and Raid Rebuild time when a hardware raid is used? – Posipiet Aug 11 '10 at 13:59
There is none. Clueless poster. – TomTom Aug 11 '10 at 14:21
@TomTom and @Posipiet: zfs incorporate RAID features, so it could actually be relevant in this context. – Gilles Aug 11 '10 at 21:36
No, TFS may have raid features, but the question is about a RAID rebuild on the disc level. – TomTom Aug 11 '10 at 22:26

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