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comment 1TB Seagate Barracuda ST31000528AS - Unexpected “Offline uncorrectable sectors”
If the Seagate drive did indeed have a bad sector, and then remapped it, which is what it looks like from your smartctl output, then SeaTools isn't going to report anything, unless there is another problem. Once the sector is remapped, the problem is considered "fixed".
Mar
2
comment Ultra 20 won't boot if second hard drive added
Have you tried using the drive you're adding, as the first and only drive? If it then boots, what if you put the original drive as second drive? Does it boot then?